DES Lab

Mechanical Testing

Mechanical Testing: Powering Precision and Innovation

At DES Labs, our mechanical testing converts raw material strength into precise, high-performance solutions, forming the foundation for cutting-edge innovation.

DES Labs performs a wide range of mechanical tests on metals, weldments, pipes, and tubes to ensure material integrity
and adherence to global industry standards. Operating from our ISO/IEC 17025:2017 accredited laboratory in Gulbarga,
Karnataka (NABL Certificate Number: TC-9999), we utilize advanced equipment to deliver precise, reliable results. Below
is a detailed overview of our mechanical testing services and state-of-the-art equipment.

Mechanical Testing Services

Tensile Testing

Our tensile testing evaluates material strength, ductility, and other critical properties under tension, ensuring
compliance with standards such as:

  • ASTM A370, ASTM E8/E8M, ASTM E21
  • IS 1608
  • ISO 6892

Capabilities:

  • Testing at room temperature and elevated temperatures up to 900°C.
  • Determination of Young’s modulus, proof stress (0.01% to 1%), and ultimate tensile strength.
  • Suitable for metals, weldments, torsion steel, and other components.

Hardness Testing

We conduct hardness tests to assess material resistance to indentation, adhering to standards including:

  • ASTM A370, ASTM E10, ASTM E18, ASTM E92, ASTM E384
  • IS 1500, IS 1501, IS 1586
  • ISO 6506-1, ISO 6507-1, ISO 6508-1, ASTM A956

Capabilities:

  • Brinell hardness (187.5/2.5 to 10/3000 loads).
  • Rockwell hardness (A, B, C scales, including superficial N and T scales).
  • Vickers hardness (30 kg to microhardness at 10 grams).
  • Case depth analysis and portable on-site hardness testing.

Additional Mechanical Tests

  • Impact Testing: Charpy and Izod tests to measure toughness, per ASTM E23 and ISO 148.
  • Bend and Rebend Testing: Verifies flexibility and weld integrity, compliant with ASTM A370 and
    IS 1599.
  • Flattening, Flaring, and Drift Expansion Testing: Ensures formability of pipes and tubes, per
    ASTM A370 and IS 2328.
  • Fracture and Fatigue Testing: Assesses material behavior under cyclic loading, per ASTM E647.
  • Micro Hardness Testing: Localized hardness analysis for weldments, per ASTM E384.
  • Hardenability Testing: Evaluates heat-treated material hardness depth, per ASTM A255.
  • Erichsen Cupping Testing: Tests sheet metal formability, per IS 1075.
  • Weldment Testing: Includes weld and electrode qualification, minimum leak path, and nodularity
    count, per ASME Section IX and AWS standards.

Advanced Testing Equipment

  • Universal Testing Machines (UTM): Capacities of 1 kN, 5 kN, 50 kN, 100 kN, 300 kN, 400 kN, and
    1000 kN, equipped with digital load indicators and extensometers for precise tensile, compression, and bend
    tests.
  • Hardness Testers: Automated Rockwell, Vickers, and Brinell testers with calibration for
    accurate measurements across all scales.
  • Impact Testing Machines: Automated Charpy and Izod testers with sub-zero electronic bath for
    low-temperature testing.
  • Micro Hardness Testers: High-precision systems for micro-scale hardness analysis.
  • Fatigue Testing Systems: Servo-hydraulic machines for cyclic loading and fracture toughness
    testing.
  • Erichsen Cupping Testers: Specialized equipment for assessing sheet metal formability.
  • In-House Specimen Preparation: CNC machining and sample preparation facilities to ensure
    accurate, client-specific test specimens.

Commitment to Excellence

At DES Labs, our mechanical testing services are conducted with precision and efficiency in our NABL-accredited
laboratory. We adhere to international standards (ASTM, ISO, IS, ASME, AWS) to deliver actionable insights with rapid
turnaround times. Our expert team supports industries in ensuring material reliability, safety, and performance.

For more details on our accredited scope, refer to our website or the NABL website.

Planning & Strategy

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Advanced Mechanical Testing at DES Labs

Located in Gulbarga, Karnataka, DES Labs offers a robust suite of mechanical testing services to ensure material reliability, safety, and compliance with global standards. Our ISO accredited laboratory is equipped with cutting-edge technology to deliver precise results for metals, weldments, and other components. Below is a detailed overview of our expanded mechanical testing capabilities.

Impact Testing

  • Description: We assess material toughness under sudden loading with Charpy and Izod impact tests, conducted across a temperature range from ambient to -196°C.
  • Standards: ASTM E23, ISO 148-1, IS 1757, IS 1598.
  • Capabilities: Suitable for a wide range of materials to evaluate resilience against impact forces.
  • Equipment: Automated impact testing machines with capacities from 2 J to 400 J, featuring sub-zero electronic bath capabilities for low-temperature testing.

Bend Testing

  • Description: Evaluates ductility and flexibility of metals and weldments through bend, rebend, and flattening tests, ensuring resistance to deformation without cracking.
  • Standards: ASTM A370, IS 1599.
  • Capabilities: Tests weldments, plates, pipes, and torr steel to verify structural integrity under bending forces.
  • Equipment: Specialized bend testers for precise deformation analysis.

Load Testing

  • Description: Assesses structural integrity through proof load tests on nuts, breaking load tests, wedge load tests on bolts, and load vs. displacement analysis.
  • Standards: ASTM A370, IS standards.
  • Capabilities: Ensures components can withstand specified loads, critical for safety and performance in structural applications.
  • Equipment: High-capacity Universal Testing Machines (UTMs) with digital load indicators and extensometers.

Jominy Hardenability Testing

  • Description: Evaluates the hardenability of steel to understand its response to heat treatment, determining hardness depth and material suitability.
  • Standards: ASTM A255.
  • Capabilities: Provides insights into heat-treated steel performance for industrial applications.
  • Equipment: Jominy testing apparatus with controlled quenching systems.

Compression Testing

  • Description: Measures compressive strength and deformation characteristics of springs, plates, and concrete cubes, ensuring durability under compressive forces.
  • Standards: ASTM A370, IS standards.
  • Capabilities: Tests a variety of components to confirm resistance to failure under compression.
  • Equipment: UTMs with capacities up to 1000 kN for accurate compression testing.

Erichsen Cupping Testing

  • Description: Assesses the ductility and formability of sheet metals, alongside peel tests for bonded materials like cladded plates, to evaluate adhesion and integrity.
  • Standards: IS 1075 (Erichsen), ASTM A263, A264, A265 (cladded plates).
  • Capabilities: Ensures sheet metals and bonded components meet formability and bonding requirements.
  • Equipment: Erichsen cupping testers and specialized peel testing setups.

Commitment to Excellence

DES Labs, based in Gulbarga, Karnataka, conducts all mechanical tests in our NABL-accredited laboratory, adhering to international standards such as ASTM, ISO, IS, ASME, and AWS. Our advanced equipment and skilled team deliver reliable, actionable results with rapid turnaround times, supporting industries in achieving superior material performance and safety. For specific test details within our accredited scope, visit our website. Contact us at 08472 315127 or info@despvtltd.com for inquiries.

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